Aeroterm ATW UV Dryer
Universal UV dryer for furniture production …
- designed for the most versatile use
- compatible with the IR/HA dryer Ultraterm ATW IRHA
- 2 UV lamp rows
- cooling between the lamp rows
- final cooling of products
- heat filters for reducing thermal load on products
- step UV power regulation 0/60/120 W/cm2
- adjustable conveyor speed
- UV Stop System energy saving option
Equipment for curing UV varnishes and paints especially in the woodworking industry. The design of the equipment is based on many experiments and tests as well as the long-term experience of leading experts in the field of drying and curing of paints. The UV section of the dryer includes a UV curing system, a cooling zone between the lamp rows and a final cooling zone. In the UV zone there are two rows of UV lamps in UV modules with high-quality heat filters. One row can also contain gallium-doped UV lamps. The arrangement of the UV lamps allows the coating to cure both on the top side of the workpiece and on all its edges.
The design and layout of each UV module gives enough UV energy along its entire length while significantly suppressing the heat affecting the workpieces. The reflectors used in the UV lamps are made of a special material with increased UV reflectivity. Each UV lamp can be switched on separately and operated in two power levels (50/100%). Using UV lamps in modules with heat filters separates the hot lamp environment from the working space. This brings in particular a significant decrease in the temperature of the processed material, increased safety and improved cooling and cleanliness of UV lamps and their mirrors. This solution allows the cooling air to be supplied from a clean, dust-free environment outside the UV chamber. Suction filters can be used to further improve dust protection of the working area. The working mode of the UV lamps can be set on the control panel. It also shows actual current and operating hours (to monitor the UV lamp wear, replacement after approx. 1000 operating hours) of each lamp. The overall thermal influence of the material is further reduced by highly efficient air cooling. The cooling zones utilize high-speed, highly turbulent flow for the most efficient cooling of the material being processed. Effective cooling is also built into the space between UV lamp rows.
Belt conveyor provides material transport. The mechanical and temperature-resistant conveyor belt is made of Teflon-coated glass fibers. A combination of squirrel cage motor and the frequency invertor for precise velocity control and maintenence-free operation. The belt speed can be changed continuously, actual value in meters per minute is indicated on the display. Safety protection for shutting down the system when the vacuum required for exhaust is reduced. All active parts are produced by world leading manufacturers. High-quality thermal insulation, noise insulation, exhaust extraction. Top features, simple operation, attractive design. The dryer is designed and manufactured to comply with EU regulations and standards in terms of construction, operation and operator safety and is equipped with the CE declaration.
| Parameters/Type | Ultraterm UV ATw770 | Ultraterm UV ATw1100 | Ultraterm UV ATw1300 |
| Belt Width [mm] | 770 | 1 100 | 1 450 |
| Max. Product Height [mm] | 80 | ||
| Conveyor Speed [m/min] | 1,2 – 7,2 | ||
| UV Section Length [mm] | 1 300 | ||
| Loading Section Length [mm] | 1 000 | 1 100 | 1 100 |
| Unloading Section Length [mm] | 700 | ||
| Total Length [mm] | 3 000 | ||
| Total Width [mm] | 1 300 | 1 600 | 2 100 |
| Total Height [mm] | 1 500 | ||
| Number of UV Lamp Rows | 2 | ||
| Number of UV Lamps in a Row | 3 | 4 | 5 |
| UV Lamp Power [W/cm] | 2x 0/60/120 | ||
| Installed Power [kW] | 31,5 | 41 | 53 |
| Electrical Supply | 3 N PE 400 V | ||
Equipment for curing UV varnishes and paints especially in the woodworking industry. The design of the equipment is based on many experiments and tests as well as the long-term experience of leading experts in the field of drying and curing of paints. The UV section of the dryer includes a UV curing system, a cooling zone between the lamp rows and a final cooling zone. In the UV zone there are two rows of UV lamps in UV modules with high-quality heat filters. One row can also contain gallium-doped UV lamps. The arrangement of the UV lamps allows the coating to cure both on the top side of the workpiece and on all its edges.
The design and layout of each UV module gives enough UV energy along its entire length while significantly suppressing the heat affecting the workpieces. The reflectors used in the UV lamps are made of a special material with increased UV reflectivity. Each UV lamp can be switched on separately and operated in two power levels (50/100%). Using UV lamps in modules with heat filters separates the hot lamp environment from the working space. This brings in particular a significant decrease in the temperature of the processed material, increased safety and improved cooling and cleanliness of UV lamps and their mirrors. This solution allows the cooling air to be supplied from a clean, dust-free environment outside the UV chamber. Suction filters can be used to further improve dust protection of the working area. The working mode of the UV lamps can be set on the control panel. It also shows actual current and operating hours (to monitor the UV lamp wear, replacement after approx. 1000 operating hours) of each lamp. The overall thermal influence of the material is further reduced by highly efficient air cooling. The cooling zones utilize high-speed, highly turbulent flow for the most efficient cooling of the material being processed. Effective cooling is also built into the space between UV lamp rows.
Belt conveyor provides material transport. The mechanical and temperature-resistant conveyor belt is made of Teflon-coated glass fibers. A combination of squirrel cage motor and the frequency invertor for precise velocity control and maintenence-free operation. The belt speed can be changed continuously, actual value in meters per minute is indicated on the display. Safety protection for shutting down the system when the vacuum required for exhaust is reduced. All active parts are produced by world leading manufacturers. High-quality thermal insulation, noise insulation, exhaust extraction. Top features, simple operation, attractive design. The dryer is designed and manufactured to comply with EU regulations and standards in terms of construction, operation and operator safety and is equipped with the CE declaration.
| Parameters/Type | Ultraterm UV ATw770 |
| Belt Width [mm] | 770 |
| Max. Product Height [mm] | 80 |
| Conveyor Speed [m/min] | 1,2 – 7,2 |
| UV Section Length [mm] | 1 300 |
| Loading Section Length [mm] | 1 000 |
| Unloading Section Length [mm] | 700 |
| Total Length [mm] | 3 000 |
| Total Width [mm] | 1 300 |
| Total Height [mm] | 1 500 |
| Number of UV Lamp Rows | 2 |
| Number of UV Lamps in a Row | 3 |
| UV Lamp Power [W/cm] | 2x 0/60/120 |
| Installed Power [kW] | 31,5 |
| Electrical Supply | 3 N PE 400 V |
| Parameters/Type | Ultraterm UV ATw1100 |
| Belt Width [mm] | 1 100 |
| Max. Product Height [mm] | 80 |
| Conveyor Speed [m/min] | 1,2 – 7,2 |
| UV Section Length [mm] | 1 300 |
| Loading Section Length [mm] | 1 100 |
| Unloading Section Length [mm] | 700 |
| Total Length [mm] | 3 000 |
| Total Width [mm] | 1 600 |
| Total Height [mm] | 1 500 |
| Number of UV Lamp Rows | 2 |
| Number of UV Lamps in a Row | 4 |
| UV Lamp Power [W/cm] | 2x 0/60/120 |
| Installed Power [kW] | 41 |
| Electrical Supply | 3 N PE 400 V |
| Parameters/Type | Ultraterm UV ATw1300 |
| Belt Width [mm] | 1 450 |
| Max. Product Height [mm] | 80 |
| Conveyor Speed [m/min] | 1,2 – 7,2 |
| UV Section Length [mm] | 1 300 |
| Loading Section Length [mm] | 1 100 |
| Unloading Section Length [mm] | 700 |
| Total Length [mm] | 3 000 |
| Total Width [mm] | 2 100 |
| Total Height [mm] | 1 500 |
| Number of UV Lamp Rows | 2 |
| Number of UV Lamps in a Row | 5 |
| UV Lamp Power [W/cm] | 2x 0/60/120 |
| Installed Power [kW] | 53 |
| Electrical Supply | 3 N PE 400 V |
